Industrial Energy Management

Integration of production rhythms, power distribution capacity and energy management into the same energy model

Production plan changes, loads and reservoirs are able to respond in a synchronized manner to optimize demand, energy consumption costs, mountain movement and critical load safety through integrated closed loops through EMS, MES, SCADA, without compromising production rhythms.

An appointment program presentation View synergetic scheduling

Production

Production beats. Orders, shifts and production load movement.

Car

Horizontal management of workshops Integrated monitoring and energy consumption analysis of multiple production units.

Paul.

Process critical safeguards Prioritization of critical loads and process continuity.

Expanded

Wide-area connectivity Multi-plant, multi-energy site stratification.

Plant energy map Plant energy map

Public electricity grid 110kV in.

Site transformer T1 40MVA

Site transformer T2 25MVA

10kV bus MV-01 / MV-02

Process critical load Pressure / Welding / Machine Processing

Energy Storage Systems PCS 1.5MW

Measurement and boundary PCC / Submeasure

EMS Central Energy Management System

24 hour production synergy Production plan, load forecasting, storage and power transfer

Order A

Order B

Order C

Pump

Welding

Machine processing

Combination

Packaging / Out

The energy strategy must be subject to production constraints and electrical boundaries.

Interrupable / adjustable load Air presses, cold stations, support systems

Process continuous load Pressure, welding, machine beds and continuous production lines

Safety boundaries Fire, PLC, Key Control Systems

Maintain / Fix Window Energy movement in connection with production plans

assembly process
Peak load

Welding
Continuous load

Large power equipment
Impact load

Industrial load structure Industrial load autopsy

Typical load composition

Pressure / Form 28% Welding 22% HVAC 16% Machine processing 12% IT / Automation 12% Other 10%

Load Type	Typical features	Response Time	Risk conditions	Schedule level
Pumping Area	Periodic shocks	3–8s	Power drop.	Level A
Welded wires	Medium fluctuations	0.5–2s	Harmonisation / Volatility	Level A
Continuous production line	Stable high load.	min	High-risk shutdown	Level A
Machine-processing equipment	Medium fluctuations	1–5min	Production rhythm effects	Level B
HVAC / Cold Station	Delayable adjustment	10–60s	Comfort / Process Temperance	Level B

Cut

Peaking Strategy On demand and transformer load

Move

Production peaks Combining shifts and order adjustments

Ping

Impact Smooth Reserves can compensate for second-degree power fluctuations.

Paul.

Critical security Ensuring continuity of core production loads

Ready

Standby capacity Maintenance of emergency power and SOC security line

Integration architecture EMS-MS-SCADA Integrated Structure

Enterprise application level

Order / Schedule MES Energy costs KPI Business statement

EMS Energy Management

Load forecast Portable capacity assessment ESS dispatch Optimizing controls Policy down.

SCADA Control Layer

Status monitoring Protect / Chain Remote Electrical Quality Event Record

Device Layer

PLC / RTU Relay Protection meter / electrical mass Frequency Variable / VFD PCS / BMS

From the plant target to the multi-chamber distribution. From the plant level target to multi-chamber power distribution

Total power target 0.58 MW

Storage capacity 6.0 MWh

Average SOC 61%

Number of cabinets available 4 / 5

Counter #1 SOC 62% 0.14 MW Available

Counter #2 SOC 60% 0.12 MW Available

Counter #3 SOC 58% Fault Not Available

Counter #4 SOC 63% 0.16 MW Available

Counter #5 SOC 61% 0.16 MW Available

Continuous versus intermittent processes Continuous / intermittent process comparison

Process type	Typical features	Energy dispatch
Continuous processes	Continuous production / Not interrupted	Stable supply + reserved capacity
Interrupt Process	Run / Switchable beats	Move Peak Schedule + Flex Power

Key feeds and quick recovery Key feeds and quick recovery

Inspection Fault detection Protect Action Recognition

Interval Load isolation Broken area.

Storage The reserve can take over. Critical load support

and Re-engineering Backup feeder input

Heave! Restoring production Gradual recovery of load

Electricity quality and protection Electrical Quality and Conservation Matrix

Monitoring item	Indicators	Limits	Measures
Pressure deviation	RMS	±5%	No / PCS reconciliation
Frequency	Hz	±1.0%	Rapid Power Response
Harbo.	THDi	<6%	Filter and Optimizing Control
Power factor	PF	≥0.95	No compensation for merit

Protection Coordination The point of protection.

Set Design set value Feed / Transformer / Master

Match Configuration Connection Device Communication / BOM

Simulate Multiple scene simulations Short-circuit and islanding boundaries

Loop Run closed loops Event / failure / validation

Phased retrofitting, non-stop production. Phased retrofitting, non-stop production.

1 Programme design and simulation Energy model / electrical boundary / program validation

• Prefabricated and FAT equipment Prefabricated energy, cabinets and communications

3. Divisional access Sector-by-sector transition using a shut-down window

4. Joint verification Run curves, protection and control authentication

5 Strategy and optimization Production rhythm and energy strategy continuously optimized

Digital Twins and Events Replay Digital Twins and Events Replay

Digital twin models

HIL / Simulation Environment

Historical event playback

Operate Board and KPI Watchboard and operational evidence.

Maximum load 7.42 MW

Energy consumption per unit 2.18 kWh/u

System availability 99.2%

Peak Reduction 0.18 MW

Multi-dimensional analysis: decomposition of energy consumption by workshop/ shift/ order/ device.

Operational evidence: Peak reduction, SOC, load, unified event mark.

Project life cycle Project life cycle

research Needs research Process / Energy

Set Solution design Simulation / Optimization

Pick Project implementation Device / Integration

Transfer Joint inspection and inspection FAT / SAT

Transport Operational monitoring KPI/ Event

Yu Continuous optimization Policy / Parameters

Delivery results Delivery results

Figure Design File Electrical / Control / System Structure

Report Technical report Simulation / Calculating / Policy Statement

Measure Test report FAT / SAT / Receiving and Inspection Data

Transport Operational Manual Operation / failure / maintenance process

Number Data assets Event / KPI / Baseline data

NEXT STEP

Combine the boundary and delivery path around the Industrial Energy Management

Programme configuration and implementation tempo can be further confirmed on the basis of on-site loads, netting conditions, installed space and transportation requirements.

Access to programme recommendations View Projects