Integrated lithium battery energy storage solutions
Spare parts and replacements Spare Parts & Replacement

Let each of them replace the parts.
Matching on-duty configuration, logistics traceability, and post-installation validation

Engineering spare parts services, from model identification, configuration compatibility, inventory strategy, logistics delivery to on-site replacement, to ensure that replacements are consistent with the configuration of the active system and form a complete chain of engineering evidence.
Batteries & Models
BMS Management Module
PCS Power Module
Electricity distribution and melting protection
Heat management and fire
Control and communication module

Full process of spare parts engineering services

ID
Asset identificationDevice identification and configuration confirmation
CFG
Part Compatibility MatchModel, Version and Configuration Verification
INV
Key spare parts strategyStock level and usability judgement
PO
Controlled supply and informationOrders, batches and replacement relationships
LOG
On-site reception and inspectionDelivery, packaging, status check
TRC
Logistics tracking and documentationAll the way back to the chain of responsibility.
CFG
Configuration Link UpdatesSynchronize asset, version with digital twin
VAL
Functional validation and evidence retentionValidation of recovery and closure of evidence

Key spare parts strategy

Based on the importance of the system, the impact of failure and availability, spare parts are managed in layers to facilitate the replacement and restoration of critical equipment when it fails.

CRIT
Key RunnersKey components to maintain system availability and recovery rate
LONG
Long cycle / LimitedComponents with long delivery cycles or higher supply risk
STD
Common and vulnerable itemsStandardable Reserves and Rapidly Replacement Parts
TIANCHU Spare parts CentreSpare Parts Center

Widget Compatibility Matrix Example:

Automatically judge the compatibility of the replacement component with the current system based on active service configuration, hardware version, software version and project constraints.

Widget Category Widget Model (example) Application system/ configuration Hardware Version Software version/ protocol Compatibility Alternative / Service Scheme Remarks
Batteries TC-BMU-HV-V2 TC-SC 6.25MWh V.2.3 and above BMU 2.3+ Full compatibility. — Recommendations
BMS Collection Unit TC-BCU-501 TC-SC 6.25MWh V1.5 and above BMS 3.1+ Full compatibility. — —
PCS Power Module TC-PCM-1250K TC-Power 5MWh V3.0 and above PCS 2.8+ • Consistency TC-PCM-1200K Software upgrade required
Fan unit TC-FAN-48V-02 TC-SC Full Series V1.0 and above — Full compatibility. — Vulnerable items
Fire detection unit TC-FD-02 TC-SC Full Series V1.2 and above Fire 1.1+ Full compatibility. — —
PKG
Engineering packaging and protection
  • electrostatic / tidal / seismic packaging
  • Temperature and impact indicator protection
  • Complete means of transport and annexes
GPS
Logistics traceability
  • Out of library inspection and record
  • Visible at Passpoint
  • Anomalous early warning and closed loop
ACC
Delivery and inspection
  • Appearance and packing checks
  • Serial number / Batch confirmation
  • Incoming inspection and record-keeping
COC
Chain control
Chain of Custody
  • It's the whole process.
  • Sign Key Node / Photo
  • Meeting audit and compliance requirements

On-site replacement of operational support

Provide standard operating guidance, tool assembly and Remote Support to facilitate control and review of the replacement process.

Configuration Connections and Updates

The replacement of new items is linked to the active-duty configuration to facilitate the maintenance of the system configuration, the identity of the assets and the alignment of the digital twin.

SN
Serial number / Batch bindingNew and Old Identity Relationships
CFG
Synchronise Profile UpdateCMDB / Asset Allocation
VER
Version and compatibility verificationSoftware/ Solidware/ Hardware
LOG
Maintenance and Event LogThe whole process is traceable.
TWIN
Digital TwinSyncConsistency of false assets

Functional validation and evidence retention

Following the completion of the replacement, the implementation of the Fundación Validation, the collection of results and the archiving of electronic evidence facilitated the review of the system ' s restoration.

Validation report (example)

Change single numberWO-DEMO-250520-001
SiteTC-6xx
Change date2025-05-20

System & voltage

Charge power (kW)

Temperature (°C)

Spare parts services to support system transportation replacement

The spare parts process is managed in an engineering manner to allow for retroactive and review of each replacement.