Integrated lithium battery energy storage solutions
COMMISSIONING & TECHNICAL SUPPORT

On the other hand, it is not only the state of the equipment, the on-site interface, but also the receipt and inspection documents.
Harmonize to Closed Debug List

From the equipment to the system, from the on-site interface to the final SAT, the debugging process is converted into a reviewable and transferable engineering result using a unified process, a test of evidence and a closed loop of issues.
✓ Standardized process
✓ Traceable evidence
✓ Payable acceptance and inspection

1 Debug whole process From the scene to the transfer.

01
Check.

Material check, appearance check, documentation and transport status confirmation.

02
Installation check

The cabinets, busbars, cables, docking and conditions of installation are verified.

03
Power check.

Insulation, grounding, auxiliary power and safety conditions are confirmed.

04
Power and system launch.

Step up, status confirmation, key parameters and lock check.

05
Black-Box Testing

Communication, control, protection and data recording functionality testing.

06
On-site acceptance and inspection (SAT)

Witness testing, verification of findings, rectification of questions and re-examination.

07
Handover delivery

Document closes, Training, signature and final configuration handover.

2 Debug readiness and preconditions

SCOPE
System boundary confirmation List of interfaces, scoping, freezing of liability boundaries
SITE
Precondition check Installation completed, site environment, lighting and operating conditions
DOC
License File Operating tickets, construction drawings, technical manuals and approval documents
LOTO
LOTO/ Security Segregation confirmed, zero energy, safety measures in place.
PLAN
Approved tests Test steps, methods, tools and witness requirements
LIMIT
Acceptance certificate Quantified indicators, access limits and principle of unusual treatment

3 Layer debugging architecture and distribution door Release Gates

Device Layer

Device
DEV
  • Install consistency check
  • I/O and electrical point checks
  • Monofunctional Test
  • Insulation and ground inspection

Cylinder/ Battery

Cabinet / Rack
RACK
  • Indoor connection check.
  • Communications and power validation
  • Thermal-control and alarm verification
  • Cluster protection logic validation

PCS / BMS / EMS subsystem

Subsystem
SUB
  • Control Logic Check
  • Parameter / Limit Load
  • Function & Link Test
  • Organisation

System Layer

System
SYS
  • Coordinated control tests
  • Energy Management Validation
  • Protect & Chain Authentication
  • Security closed loop.

Network Layer

Grid Interface
GRID
  • Network Sync Test
  • Networking authentication
  • Electrical Quality Verification
  • Schedule and communication validation
Each level must be completed before being released: test execution, measurement records, archiving of evidence, and identification of those responsible. Unable to pass → Question rectification → → Question recheck and release

4 Critical tests and evidence Point to Point

I/O Checking and Backway

  • DI / DO Check
  • AI / AO Verify
  • Relay action check
  • Validation of signal logical integrity

Communication Testing

  • Communications link check
  • Protocol and handshake validation
  • Clock Sync Check
  • Redundancy Switch Test

Electrical safety and protection

  • Insulation resistance test
  • Overland continuous inspection
  • Overpressure / Unpressure Protection
  • Protect the value verification

Power control test

  • Yes / No control
  • Power Follow and Limit
  • Frequency Response Validation
  • Schedule Command Tracking

Heat management test

  • Temperature Distribution
  • Wind/ Pump Control
  • Temperature Policy Validation
  • Alarms and protection

Fire protection and safety interlock

  • Fire fighting.
  • Access control / smoke interlocking
  • E-Stop, go back.
  • Closering Validate

5 System-level synchronized test scene

Time Command / Event Monitoring / Equipment Measured Status Result
10:21:05 Power set 5.0 MW EMS Issued 5.01MW / 60.02Hz Pass.
10:21:35 No Power Set 2.0 Mvar PCS Accepted 2.01Mvar / PF 0.97 Pass.
10:22:10 FM command - 10% BMS restricted flow confirmation -0.98MW / 49.91Hz Pass.
10:23:02 Interconnect the gate. Disconnect Completed 0kW/ Offline State Pass.
Event Log (extract)
10:21:05.124 CMD_ACTIVE_POWER_SET 5.0MW EMS INFO Implementation
10:21:05.602 ACK ACTIVE_POWER_SET - PCS INFO Implementation
10:21:06.213 MEASUREMENT P=5.01MW, Q=0.02Mvar EMS INFO Records

6 List of issues (Punch List) closed loop process

Problem detected.
Impact assessment
Accountability
Measures and amendments
Repeat Validation
Submission of evidence
Close Archive
Problem description Impact assessment Responsible party Corrective measures Repeated results Evidence Status
Battery compartment B-07 fan 2 start delayed; temperature rise exceeded expected response time. At high temperatures, local heat management response may be slow. HVAC Spare Parts Suppliers Replace the fan control module and adjust start thresholds and response parameters. The temperature rises to a maximum of 6.2°C, the locking is normal.
Closed

7 System acceptance (SAT) time axis and acceptance points

01
Test range confirmed.

SAT scope list, test conditions and witness confirmation.

02
Witness test execution

Tests are carried out according to the approved programme and results are recorded.

03
Result determination

Compared to acceptance and inspection indicators, explicitly adopted or not adopted.

04
Error Record

Description of deviations, risk assessment and acceptance impact judgement.

05
Altering and retesting

Corrective measures are completed, and retracing and additional evidence is implemented.

06
Close and Sign

SAT report signature, confirmed jointly by the client and the responsible party.

07
Final Configuration Freeze

Parameters, configuration, version and field baseline are centrally archived.

8 Coordinated support and resource assurance

Remote expert support

  • Remote monitoring access
  • Data release and analysis
  • Expert diagnosis and recommendations
  • Programme Quick Overlay

Field teams and supplies

  • Experienced debug engineers.
  • Specialized test instrument
  • Spare parts security for spare parts
  • 7x12 Response live

Software and Configuration Controlled

  • Controlled Parameters Management
  • Version and Change Record
  • Configuration Backup and Restore
  • Script Automation Tool

9 Training and Transfer

System rationale and architecture
  • System rationale and architecture
  • Operation and Monitoring
  • Daily maintenance and inspection
Operation and trouble management
  • Warning and trouble analysis
  • Operation boundaries and privileges
  • Events and Retroactivity
On-site workflow
  • On-site security process
  • Fire and emergency response exercises
  • Device overhaul process
Transfer of information
  • Transfer of information
  • System handover
  • Archive of list of issues

10 List of deliverables

SAT
SAT report Test results and determination
BASE
Parameter baseline Set Value and Final Baseline
CFG
Configuration Backup Program / Parameter / Configuration Backup
IO
Point List I/O list of points, networks and signals
PL
Record of the list of issues Punch List Full Record & Closed
TRN
Training Records Check-in forms, lessons and evaluation records
SUP
Support records Problems and response history

11   Next: Start your project debugging plan

  • Combine boundaries and interfaces, clear acceptance and approval According to
  • Define the test plan and issue closed-loop mechanism
  • Ensuring a successful debugging and rapid network delivery